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The
basic die casting process consists of injecting molten
metal under high pressure into a steel mold called
a die. Die casting machines are typically rated in
clamping tons equal to the amount of pressure they
can exert on the die. Machine sizes range from 400
tons to 4000 tons. Regardless of their size, the only
fundamental difference in die casting machines is
the method used to inject molten metal into a die.
The two methods are hot chamber or cold chamber. A
complete die casting cycle can vary from less than
one second for small components weighing less than
an ounce, to two-to-three minutes for a casting of
several pounds, making die casting the fastest technique
available for producing precise non-ferrous metal
parts.
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